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On Site Pulp Making SOPs by SNL Innovations section 1 - Section 15

✅ Annexure 1: Daily Fruit Receipt & Usage Log (रोज़ का फल रिकॉर्ड रजिस्टर)

Serial No.DateFruit NameSupplier Name Quantity Received (kg)Accepted (kg)Rejected (kg)Remarks (Ripeness/Damage)Photo Attached
01/08/25MangoShyam Traders12001100100Slightly overripe

📌 Purpose: Monitor incoming fruits, avoid low-quality input, attach visuals

📷 WhatsApp/SNL App: Upload photo with batch code


✅ Annexure 2: Daily Diesel & Electricity Usage Log (डीज़ल और बिजली रिकॉर्ड)

DateMachine Running HoursDiesel Used (litres)Electricity Consumed (kWh)Generator Used? (Yes/No)Remarks
01/08/256 hrs285.5NoSmooth operation

📌 Daily logs help detect overuse, leakages, or irregularities.

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✅ Annexure 3: Worker Attendance + Payment Tracker (मज़दूर उपस्थिति और भुगतान लॉग)

DateWorker NameShift (Morning/Evening)Work AssignedSignatureDaily WagePaid (Y/N)Remarks
01/08/25Ram SinghMorningFruit Sorting₹500YGood work

🪪 Ensure signed proof. Add remarks for bonus/performance notes.

🔔 Can be digitized later via app or Google Form.

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✅ Annexure 4: Machine Health & Maintenance Checklist (मशीन मेंटेनेंस चेकलिस्ट – रोज़/हफ्तेवार)

🛠️ Daily Check

• Machine cleaned after use?

• No abnormal noise/vibration?

• Oil/diesel checked?

• Switches/wiring safe?

🛠️ Weekly Check

• Bolts tightened?

• Filter cleaned/replaced?

• Spare parts usage recorded?

• Any breakdown symptoms?

📌 Fill logbook + send summary photo every Monday to HO.


✅ Annexure 5: Training Attendance & Module Checklist (ट्रेनिंग उपस्थिति और मॉड्यूल चेकलिस्ट)

Training DateModuleConducted ByAttendees (Name + Signature)Remarks
01/08/25Machine OperationEngineer RajeshRam Singh, Meena Devi, KarimNeed refresher in hygiene module

📘 Standard Modules:

• Safety & Fire Protocol

• Pulping SOP

• Hygiene & Waste Management

• Packaging & Labeling

• Attendance + Recordkeeping

💡 Bonus: Trainer can issue “Training Stars” 🌟 stickers as small reward badges.

Would you like me to now create:

• Visual SOP Board samples?

• WhatsApp-format summaries (for daily sharing)?

• Google Sheet-ready templates?


✅ Annexure 6: Packing Material Inventory Tracker

(पैकिंग सामग्री स्टॉक रजिस्टर)

DateMaterial Type (Drum/Pouch/Label)Opening StockReceivedUsed TodayClosing StockRemarks
01/08/2520L Drums350100120330Order more by 3rd Aug

📦 Track critical materials like sealing pouches, drums, printed labels, strapping, etc.

🚨 Mismatch in “Used Today” vs “Packed Today”? Raise a flag!

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✅ Annexure 7: Pulp Packing Log Sheet

(पल्प पैकिंग लॉग शीट)

DateBatch No.Fruit TypeNet Pulp Weight (kg)No. of UnitsUnit SizePacked By (Name)QC Passed (Y/N)
01/08/25MNG-010825Mango2202210 kg drumMeena, Karim

🧴 Ensures traceability, proper sizing, and quality control.

📋 Batch No. must match with Fruit Receipt Register.

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✅ Annexure 8: Dispatch Register

(पल्प डिस्पैच रजिस्टर)

DateVehicle No.Driver Name Pulp TypeQuantity DispatchedDestinationClient NameDispatch Approved By
02/08/25RJ14AB1234Mukesh SharmaMango400 kgJaipur Cold StorageFruity Foods Pvt LtdSite Supervisor Rajesh

🚚 Use carbon-copy or digital trip sheet. Photos + client signatures must be sent via WhatsApp to HO.


✅ Annexure 9: On-Site Inventory Master (Consumables + Spares)

(ऑन-साइट स्टोर इन्वेंट्री मास्टर)

Item NameType (Spare/Consumable)Quantity ReceivedQuantity UsedBalance StockSafe Minimum LevelRemarks
Oil FilterSpare5232Order when 2 left

🔧 Includes engine oil, gloves, bleach, tapes, labels, gaskets, nuts, fuses, etc.

💡 Colour-code or highlight when nearing reorder level.


✅ Annexure 10: Weekly Site Performance Snapshot

(हफ्ते का साइट परफॉर्मेंस सारांश)

WeekTotal Fruit Processed (kg)Total Pulp Made (kg)Rejection Rate %Downtime (Hours)Avg. Cost per kg (₹)Highlights / Issues
29 July – 4 Aug5400468013.3%4.5 hrs₹14.802 rain delays, 1 pump failure

📊 This annexure feeds into SNL HO’s management dashboard.

🔥 Helps assess productivity, wastage, and site efficiency week-by-week.


✅ Annexure 11: Fruit Quality Testing Log

(फलों की गुणवत्ता परीक्षण रजिस्टर)

DateFruit NameLot No.Ripeness(कच्चा/पका/ज्यादा पका)Damage % Spoilage Smell/SignsApproved for Pulping (Yes/No)Checked By
02/08/25MangoLOT-07पका8% No smell, firm flesh ✅ Yes Meena Kumari
🍑 Use this log at the sorting table before processing begins

🕵️ “Damage %” above 15% needs site supervisor recheck

🧼 Fruits with visible fungus = rejected straight away

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✅ Annexure 12: Photo/Video Documentation Register

(फोटो/वीडियो डॉक्यूमेंटेशन रजिस्टर)

DateEvent CapturedType (Photo/Video)Taken ByFile Name/LinkShared with HO (Y/N)Remarks
01/08/25First Mango Pulp BatchVideoKarimmango_batch1.mp4✅ Yes (on WhatsApp) Good quality, no edit

📸 Mandatory: 1 fruit unloading, 1 pulp extraction, 1 packing, 1 team photo every week

🎥 Train one local helper in basic video recording with phone

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✅ Annexure 13: Daily WhatsApp Summary Format

(डेली व्हाट्सएप रिपोर्टिंग फॉर्मेट)

(To be sent every evening to HO WhatsApp group by Site Supervisor)

yaml

CopyEdit

🌞 Date: 02/08/25

📍 Site: Malihabad Mango Orchard

🍎 Fruit Processed: 780 kg (Mango)

🥭 Pulp Produced: 660 kg

🔍 Rejected Fruit: 40 kg (Overripe)

⚙️ Machine Status: Working fine

👷‍♂️ Labor: 6 active

🛠️ Issues: None today

📸 Photos Shared: ✅ Yes (Packing + Sorting)

💬 Remarks: Rain forecast tomorrow, advised early start

📲 This format builds habit + transparency. Takes 5 mins. No Excel needed.

📌 Add emojis if the team likes it! It keeps the morale up.

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✅ Annexure 14: Site Closing Checklist

(साइट बंद करने की चेकलिस्ट)

ItemChecked (Yes/No)Remarks
All pulp packed and dispatched ✅Yes Last batch gone to depot
Cleaning of machine & tools done✅Yes Bleach + hot wash used
Packing material counted✅Yes 10 drums left
Fruit waste disposed properly✅Yes Compost pit
Site photos shared with HO✅Yes 15 images sent
Local labor payment cleared✅Yes All paid in cash
Staff departure plan✅Yes Truck leaving at 5 PM

🧹 Keep checklist pinned in field register. Must be signed by Site Supervisor.

🛫 Only after full checklist is done, machine can move to next site.

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✅ Annexure 15: Staff Feedback & Suggestion Form

(कर्मचारियों के सुझाव और फीडबैक फॉर्म)

NameRoleWhat did you like at this site?What could be improved?Any new ideas or suggestions?

Suresh

Machine HelperFood was goodMore rest soace neededSolar lights at night
MeenaQC AssistantLearned new SOPNeed new glovesAdd music speaker

🧠 Collect after every site closes. Show HO that feedback is respected.

🎁 Best suggestion of the season wins ₹500 recharge or bonus!


✅ Annexure 16: Contractor SLA Format

(कॉन्ट्रैक्टर सेवा स्तर समझौता फॉर्मेट)

SLA ElementExpected StandardPenalty ClauseNotes
Minimum labor supply per day 5 trained workers₹500/day/labor shortExcept holidays
Daily reporting on WhatsAppBy 7 PM daily₹200/day late3 delays = warning
Hygiene & safety SOP adherence100% compliance ₹1000 per incident Includes gloves, cleaning
No absenteeism of team leaderMax 2 days/month₹1500 fine beyond limitPrior intimation needed
Site completion as per planWithin +2 days of schedule₹3000 penalty/dayCan adjust for rains
Attendance & payout recordsSubmitted weekly₹500/week delayMust match actuals

✍🏼 Both parties to sign before deployment. Must attach ID proofs of team leader.

🤝 SLA Review every quarter encouraged for fairness.

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✅ Annexure 17: Machine Maintenance Log Sheet

(मशीन मेंटेनेंस रजिस्टर)

DateMaintenance Type (Daily/Weekly)Task DoneDone ByIssue Noted?Remarks
01/08/25DailyOil Level CheckedRakeshNoFilter clean too
03/08/25WeeklyBelt tension adjustedMeenaYes- minor wearReplace soon

🛠️ Daily = Clean, Oil, Inspect | Weekly = Lubricate, Belt/Blade, Tightening, Cleaning

🔧 HO engineer to review log during site inspection

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✅ Annexure 18: Training Attendance & Completion Record

(प्रशिक्षण उपस्थिति और समापन रिकॉर्ड)

Date ModuleTrainerParticipants(Names)Completion Status (✓)Feedback
01/08/25Hygiene & SafetyAshishRamesh, Seema, Lalita✅ Very Useful
02/08/25Pulp Packing SOPMeenaKarim, Anjali✅ Need demo video next time

📘 Training must include: Machine operation, Safety, Fruit Sorting, Hygiene, Packing

🖊️ Each participant to sign next to their name

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✅ Annexure 19: Incentive Selection Form (Based on Section 7 Rewards)

(इनसेंटिव चयन फॉर्म – कर्मचारी विकल्प आधारित)

🪙 “Choose 4 from the below reward basket – the ones that matter most to YOU!”

Reward OptionSelected (✓)
₹1000 cash bonus at site closure
Amazon Gift Voucher ₹750
Free annual health check-up at HO
1 extra paid leave next cycle
Hero of the Month Award + Certificate
Movie + Lunch Combo (site party)
Emergency fund ₹500 access (no interest)

✍🏼 Extra reward available for exceptional performance (approved by HO team)

🎉 Reward form filled within 3 days of site start

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✅ Annexure 20: HO Monitoring Dashboard Format (Dept-wise)

(मुख्यालय विभागीय मॉनिटरिंग डैशबोर्ड फॉर्मेट)

DeptKPITargetActualStatus (Green/Amber/Red)Remarks
EngineeringMachine Uptime %95%98%🟢 GreenExcellent
AccountsDaily WhatsApp Logs Received100%86%🟠 Amber3 sites late
Pulp MarketingDispatch from site vs order100%100%🟢 Green Smooth
InventoryPacking Material Stockout Zero2 sites🔴 RedAction taken
HRStaff Motivation Feedback Score>4.0/54.2🟢 GreenGood vibes

 📊 Each department submits every week. Weekly call to review exceptions.

🚨 Red = Escalation needed within 24 hrs | Amber = Watch zone